Shanghai Tops Group Co., Ltd. specializes in powder and granular packaging systems. We design, manufacture, support, and service a wide range of machinery for powder, liquid, and granular products. Our primary goal is to supply products to the food, agriculture, chemical, pharmaceutical, and other industries.
There are different types of filling powder machines. Dosing and filling work can be done for all types. Because of its unique professional design, it is suitable for fluidic or low-fluidity materials.
Semi-Auto Filling Powder
High-Level Type
Description
The semi-auto filling powder machine is a model used to fill bags, bottles, cans, jars, and other containers with dry powder, both free-flow and non-free-flow. The filling was managed by a PLC and a servo drive system with high speed and accuracy.
The Characteristics
1. Fully stainless-steel formation, quick disconnect or split hopper, and simple to clean.
2. Delta PLC and touch screen, as well as Servo Motor/Driver
3. The auger filling is controlled by a servo motor and servo drive.
4. With a memory capacity of ten product receipts.
5. Change the auger dosing tool; it can fill a variety of materials, from powder to granule.
Specification:
Model |
TP-PF-A10 |
TP-PF-A11 |
TP-PF-A11S |
TP-PF-A14 |
TP-PF-A14S |
Control system |
PLC & Touch Screen |
PLC & Touch Screen |
PLC & Touch Screen |
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Hopper |
11L |
25L |
50L |
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Packing Weight |
1-50g |
1 - 500g |
10 - 5000g |
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Weight dosing |
By auger |
By auger |
By load cell |
By auger |
By load cell |
Weight Feedback |
By off-line scale (in picture) |
By off-line scale (in picture) |
Online weight feedback |
By off-line scale (in picture) |
Online weight feedback |
Packing Accuracy |
≤ 100g, ≤±2% |
≤ 100g, ≤±2%; 100 – 500g, ≤±1% |
≤ 100g, ≤±2%; 100 – 500g, ≤±1%; ≥500g,≤±0.5% |
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Filling Speed |
40 – 120 times per min |
40 – 120 times per min |
40 – 120 times per min |
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Power Supply |
3P AC208-415V 50/60Hz |
3P AC208-415V 50/60Hz |
3P AC208-415V 50/60Hz |
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Total Power |
0.84 KW |
0.93 KW |
1.4 KW |
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Total Weight |
90kg |
160kg |
260kg |
Description
The bottles' straight-feed system is combined with a powder vertical-feed system; when an empty bottle approaches the filling station, it is stopped by the indexing stop cylinder (gating system); after the preset time delay, the filling begins automatically; when the preset pulse number set powder is released to the bottles, the stop cylinder retracts, and the filled bottle moves to the next station.
The Characteristics
1. This is an auto-fill powder machine for cans and bottles, designed for metering and filling various dry powders into rigid containers such as cans, bottles, and jars.
2. Powder metering and filling functions are provided by the Auger powder filling machine.
3. Conveyor belts and gating systems are used to introduce bottles and cans.
4. A photo eye sensor detects bottles to achieve bottle-fill, no-bottle no-fill.
5. Bottle positioning, filling, and releasing are automatic, with optional vibration and elevation.
6. Compact design, consistent performance, ease of use, and precise performance!
Specification:
Model |
TP-PF-A10 |
TP-PF-A21 |
TP-PF-A22 |
Control system |
PLC & Touch Screen |
PLC & Touch Screen |
PLC & Touch Screen |
Hopper |
11L |
25L |
50L |
Packing Weight |
1-50g |
1 - 500g |
10 - 5000g |
Weight dosing |
By auger |
By auger |
By auger |
Packing Accuracy |
≤ 100g, ≤±2% |
≤ 100g, ≤±2%; 100 –500g, ≤±1% |
≤ 100g, ≤±2%; 100 – 500g, ≤±1%; ≥500g,≤±0.5% |
Filling Speed |
40 – 120 times per min |
40 – 120 times per min |
40 – 120 times per min |
Power Supply |
3P AC208-415V 50/60Hz |
3P AC208-415V 50/60Hz |
3P AC208-415V 50/60Hz |
Total Power |
0.84 KW |
1.2 KW |
1.6 KW |
Total Weight |
90kg |
160kg |
300kg |
Overall Dimensions |
590×560×1070mm |
1500×760×1850mm |
2000×970×2300mm |
Auto-Rotary Type
Description
The filling powder machine is appropriate for dry syrup, talcum, spice powder, flour, free-flowing powders, chemicals, pharmaceutical powders, food and beverages, cosmetics powder, pesticide powder, and other similar products.
The characteristics
1. A model with an extremely small footprint. Split the hopper for simple cleaning.
2. The filling powder machine is made of stainless steel 304 and is easily removable for maintenance changes.
3. Delta PLC and touch screen, both of which are simple to use.
4. The "NO BOTTLE, NO FILL" system eliminates the waste of expensive powder.
5. Filling is controlled by a servo system with variable speed and high accuracy.
6. High accuracy output is ensured by an inline filled can check weigher and a reject conveyor.
7. Star wheels of various sizes to accommodate various container sizes, with simple maintenance and changeover.
Specification:
Model |
TP-PF-A31 |
TP-PF-A32 |
Control system |
PLC & Touch Screen |
PLC & Touch Screen |
Hopper |
25L |
50L |
Packing Weight |
1 - 500g |
10 - 5000g |
Weight dosing |
By auger |
By auger |
Packing Accuracy |
≤ 100g, ≤±2%; 100 –500g, ≤±1% |
≤ 100g, ≤±2%; 100 – 500g, ≤±1%; ≥500g,≤±0.5% |
Filling Speed |
40 – 120 times per min |
40 – 120 times per min |
Power Supply |
3P AC208-415V 50/60Hz |
3P AC208-415V 50/60Hz |
Total Power |
1.2 KW |
1.6 KW |
Total Weight |
160kg |
300kg |
Overall Dimensions |
1500×760×1850mm |
2000×970×2300mm |
Auto-Double Head Type
Description
The auto-double head type is capable of dispensing powder into round-shaped rigid containers at line speeds of up to 100 bpm, multi-stage filling integrated with a check weighing and reject system that provides precise weight control to save expensive product give-away, and features high output and high accuracy. The milk powder filling machine is widely used in milk powder production lines because it produces good results and has a stable performance.
The Characteristics
1. Filling in four stages, integrated with an inline check weigher and reject system: high output, high accuracy.
2. All powder-contact parts and assemblies are made of stainless steel 304 and are easily removable for maintenance changes.
3. Delta PLC and touch screen, both of which are simple to use.
4. The "NO BOTTLE, NO FILL" system eliminates the waste of expensive powder.
5. The conveyor is powered by a high-quality, stable-performance gear motor.
6. A high response weighing system ensures fast canning and precise weighing.
7. The pneumatic bottle indexing system is based on auger rotation, which eliminates the possibility of bottle transfer before the filling operation is completed.
8. Dust collector that can be connected to a vacuum cleaner. Maintain a clean workshop environment.
Specification:
Dosing mode |
Double lines dual filler filling with online weighing |
Filling Weight |
100 – 2000g |
Container Size |
Φ60-135mm; H 60-260mm |
Filling Accuracy |
100-500g, ≤±1g; ≥500g,≤±2g |
Filling Speed |
Above 100 cans/min(#502),Above 120 cans/min(#300 ~ #401) |
Power Supply |
3P AC208-415V 50/60Hz |
Total Power |
5.1 kw |
Total Weight |
650kg |
Air Supply |
6kg/cm 0.3cbm/min |
Overall Dimension |
2920x1400x2330mm |
Hopper Volume |
85L(Main) 45L (Assist) |
Big Bag Type
Description
This manual filling machine model is primarily intended for fine powder with easily spouting dust and high accuracy packing requirements. Based on the feedback signal provided by the below-weight sensor, this machine performs measurements, two-filling, and up-down work, among other things. The powder weighing and filling machine is ideal for filling additives, carbon powder, fire extinguisher dry powder, and other fine powders that require high packing accuracy.
The Characteristics
1. A servo motor drives the auger, and a separate motor drives the stir.
2. Siemens PLC, servo motor, and Siemens full color HMI are used.
3. Included are a load cell and a highly sensitive weighing system. Ensure very high filling accuracy.
4. There are two filling speeds: quick and slow. When the weight approaches, it slowly fills and then stops.
5. Working process: Manual put on bag → Pneumatic hold bag → Bag lift up → Fast fill → Bag descends → Weight approaches → Slow fill → Weight reaches → Stop fill → Bag release → Manual take out bag.
6. The filling nozzle plunges deep into the bag's bottom. As the bag slowly descends as it fills, the weight is less affected by inertia and is less dusty.
7. A servo motor drives an up-and-down platform, and the machine has a lift function to keep dust out.
Specification:
Model |
TP-PF-B11 |
TP-PF-B12 |
Control system |
PLC & Touch Screen |
PLC & Touch Screen |
Hopper |
Quick disconnecting hopper 75L |
Quick disconnecting hopper 100L |
Packing Weight |
1kg-10kg |
1kg – 50kg |
Dosing mode |
With online weighing; Fast and slow filling |
With online weighing; Fast and slow filling |
Packing Accuracy |
1 – 20kg, ≤±0.1-0.2%, >20kg, ≤±0.05-0.1% |
1 – 20kg, ≤±0.1-0.2%, >20kg, ≤±0.05-0.1% |
Filling Speed |
2– 25 times per min |
2– 25 times per min |
Power Supply |
3P AC208-415V 50/60Hz |
3P AC208-415V 50/60Hz |
Total Power |
2.5kw |
3.2 KW |
Total Weight |
400kg |
500kg |
Overall Dimensions |
1030×950×2700mm |
1130×950×2800mm |
Pouch Filling Powder Type
It can be created by combining a powder filler and a packing machine.
Detailed Parts:
Hopper
Split-level hopper
It is very simple to open and clean the hopper.
Disconnect hopper
It is difficult to disassemble and clean the hopper.
Fixing Auger Screw
Screw type
It will increase the material supply and make cleaning easier.
Hanging type
It will not produce material stock and will rust, making cleaning difficult.
Air Outlet
Stainless steel type
It is both easy to clean and aesthetically pleasing.
Cloth type
It must be changed regularly for cleaning.
Level Sensor (Autonics)
When the material level is low, it sends a signal to the loader and automatically feeds.
The steering wheel
It can be filled into bottles/bags of varying heights.
Acentric Leakproof Device
It is appropriate for filling products with high fluidity, such as salt and white sugar.
Tube and Auger Screw
To ensure filling accuracy, one size screw is suitable for one weight range, such as dia. The 38mm screw is ideal for filling 100g-250g.
Post time: Aug-09-2022