What is ribbon mixing machine?
Ribbon mixing machine is a form of horizontal U-shaped design and it is effective for mixing powders, powder with liquid and powder with granule and even the smallest quantity of ingredient can be blended efficiently with large volumes. Ribbon mixing machine is also useful for construction line, agricultural chemicals, food, polymers, pharmaceuticals and etc. Ribbon mixing machine offers versatile and highly scalable mixing for efficient process and result.
What are the compositions of ribbon mixing machine?
Ribbon mixing machine is composed of:
Did you know that ribbon mixing machine can handle all of these materials?
Ribbon mixing machine can handle mixing dry powders, granule and liquid spray.
Working principles of ribbon mixing machine
Did you know that ribbon mixing machine is composed of two ribbon agitator?
And how ribbon mixing machine works effectively and efficiently?
Ribbon mixing machine has ribbon agitator and a U-shaped chamber for highly- balanced mixing of materials. The ribbon agitator is made up of inner and outer helical agitator. The inner ribbon moves the material from center to outside while outer ribbon moves the material from two sides to the center and it is combined with rotating direction when moving the materials. Ribbon mixing machine gives a short time on mixing while providing a better mixing effect.
Ribbon mixing machine main features are
- All connected parts are well-welded.
-What’s Inside the tank is full mirror polished with ribbon and shaft.
- All materials used are stainless steel 304.
- It has no dead angles when mixing.
- The shape is round with silicone ring lid feature.
- It has safe interlock, grid and wheels.
Ribbon Mixing Machine Table of Specification
|
Model |
TDPM 100 |
TDPM 200 |
TDPM 300 |
TDPM 500 |
TDPM 1000 |
TDPM 1500 |
TDPM 2000 |
TDPM 3000 |
TDPM 5000 |
TDPM 10000 |
|
Capacity (L) |
100 |
200 |
300 |
500 |
1000 |
1500 |
2000 |
3000 |
5000 |
10000 |
|
Volume (L) |
140 |
280 |
420 |
710 |
1420 |
1800 |
2600 |
3800 |
7100 |
14000 |
|
Loading rate |
40%-70% |
|||||||||
|
Length (mm) |
1050 |
1370 |
1550 |
1773 |
2394 |
2715 |
3080 |
3744 |
4000 |
5515 |
|
Width (mm) |
700 |
834 |
970 |
1100 |
1320 |
1397 |
1625 |
1330 |
1500 |
1768 |
|
Height (mm) |
1440 |
1647 |
1655 |
1855 |
2187 |
2313 |
2453 |
2718 |
1750 |
2400 |
|
Weight (kg) |
180 |
250 |
350 |
500 |
700 |
1000 |
1300 |
1600 |
2100 |
2700 |
|
Total Power (KW) |
3 |
4 |
5.5 |
7.5 |
11 |
15 |
18.5 |
22 |
45 |
75 |
Ribbon Mixing Machine table of Accessories List
|
No. |
Name |
Brand |
|
1 |
Stainless steel |
China |
|
2 |
Circuit breaker |
Schneider |
|
3 |
Emergency switch |
Schneider |
|
4 |
Switch |
Schneider |
|
5 |
Contactor |
Schneider |
|
6 |
Assist contactor |
Schneider |
|
7 |
Heat relay |
Omron |
|
8 |
Relay |
Omron |
|
9 |
Timer relay |
Omron |
Mirror polished
Ribbon mixing machine has a complete mirror polished into a tank and also a special ribbon and shaft design. Also ribbon mixing machine has the design that contains concave pneumatically controlled flap at the center of the bottom of the tank to ensure a better sealing, no leakage, and no dead mixing angle.
Hydraulic strut
Ribbon mixing machine has hydraulic strut and to make hydraulic stay bar long life it keeps slowly rising. Both materials can be combined to create the same product or part as options for SS304 and SS316L.
Silicone ring
Ribbon mixing machine has silicone ring that can prevent dust coming out from mixing tank. And it’s easy to clean. All material is stainless steel 304 and can also be made of 316 and 316 L stainless steel.
Ribbon mixing machine is composed of safety devices
Safety Grid
Safety Wheels
Safety Switch
Ribbon mixing machine has three safety devices the safety grid, safety switch and safety wheels. The functions for these 3 safety devices are for safety protection for the operator to avoid personnel injury. Prevent from foreign substance that falls into a tank. Example, when you load with a big bag of materials it prevents the bag to fall into a mixing tank. The grid can break with a large caking of your product that falls into the ribbon mixing machine tank. We have patent technology on shaft sealing and discharge design. No need to worry about the screw falling into material and contaminating the material.
Ribbon mixing machine can also be customized according to the customers required
Optional:
A. Barrel Top Cover
-The top cover of ribbon mixing machine can also be customized and the discharge valve can be manually or pneumatically driven.
B. Types of valve
-The ribbon mixing machine has optional valves: cylinder valve, butterfly valve and etc.
C. Additional Functions
-Customer can also require the ribbon mixing machine to equipped additional function with a jacket system for heating and cooling system, weighing system, dust removal system and spray system. The ribbon mixing machine has a spraying system for liquid to blend in a powder material. This ribbon mixing machine has the cooling and heating function of a double jacket and it could be intended to keep the mixing material warm or cold.
D. Speed Adjustment
-Ribbon mixing machine can also customize speed adjustable, by installing a frequency converter; the ribbon mixing machine can be adjusted to the speed.
E. Ribbon Mixing Machine Sizes
- Ribbon mixing machine is composed of different sizes and customers can choose according to their required sizes.
100L
200L
300L
500L
1000L
1500L
2000L
3000L
Loading System
Ribbon mixing machine has automated loading system and there are three types of conveyer. The vacuum loading system is better suited for loading at high height. The Screw conveyer is not suited for granule or easy-break material however it is suitable for working shops which have limited height. The bucket conveyor is suitable for granule conveyor. The ribbon mixing machine is best suited for powders and materials with a high or low density, and it requires more force during mixing.
Production Line
In comparison with manual operation, the production line saves a lot of energy and time. In order to supply enough material in due time, the loading system will connect two machines. The machine manufacturer tells you that it takes you less time and improves your efficiency. A lot of industries involved in the food, chemical, agricultural, comprehensive, battery and other industries are using ribbon mixing machine.
Packaging Product
Ribbon mixing machine is well package with cover cellophane and wood crate during shipment. To make sure that the product is safety and no damage during delivery to the customer.
Cellophane Cover
Wood Crate/ Wooden Case
Production and Processing
Factory Shows
Advantages of using ribbon mixing machine
● Easy to install, easy to clean and it is fast when mixing.
● A perfect partner when mixing dry powders, granule and liquid spray.
● 100L-3000L is the huge capacities of ribbon mixing machine.
● Can be customizing according to function, speed adjustment, valve, stirrer, top cover and sizes.
● It takes about 5 to 10 minutes, even less within 3 minutes on mixing different products while providing a better mixing effect.
● Saving enough space if you want small size or bigger size.
Service & Qualifications
■ One-year warranty, life-long service
■ Provide accessory parts in favorable price
■ Update configuration and program regularly
■ Respond to any question in 24 hours
Powder blender completion
And now you recognize what a powder blender is used for. How to use, who to use, what parts are there, what materials are used, what sort of design is there, and how efficient, effective, useful, and easy this powder blender to use.
If you have questions and inquiries feel free to contact us.
Tel: +86-21-34662727 Fax: +86-21-34630350
E-mail: wendy@tops-group.com
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